Tuesday, December 12, 2023

New Threat Upgrade and Aegis

From a certain perspective, the Aegis combat system was one of the worst developments in the history of the Navy.  It directly led to the [literal] sinking of an entire class of the best ASW destroyer ever built and has resulted in expensive ships with permanently degraded radar systems.  Worse, there was an alternative to Aegis which was the New Threat Upgrade (NTU) program which would have modernized the existing conventional radars and combat systems, providing much the same capabilities.  Let’s take a closer look at NTU and Aegis.
 
 
Background
 
It became apparent to the Navy that the existing aerial (meaning, mostly, missiles) threat of the time would only grow more lethal and that this would happen sooner rather than later.  Prior to this, incoming targets had been engaged one at a time in an almost leisurely manner.  Now, however, the Navy could foresee sea-skimming, saturations attacks and they recognized that a much more flexible, rapid defense was needed with the ability to engage multiple targets simultaneously or nearly so.  The situation was made worse by the fact that each defensive missile needed a dedicated illuminator radar for guidance and each ship had only two or three such illuminators.
 
The solution that the Navy envisioned was to develop a system that would allow multiple defensive missiles to be guided against multiple targets simultaneously.  Thus was born the concept that eventually led to Aegis. 
 
However, Aegis was not the only solution.  An alternative method using conventional radars was also devised, the New Threat Upgrade.
 
 
NTU
 
As the shortcomings of the initial Standard SM-1 missile and its guidance system became apparent, a series of upgrades were developed culminating in the SM-2 which would be paired with NTU along with two new radars, the SPS-49 and SPS-48 which would have replaced the common SPS-40 and SPS-55 sets then in use.  In fact, the SPS-48/49 combination is still in use on big deck amphibious ships such as the Wasp and America classes and the SPS-48 is standard on the San Antonio class.
 
SPS-48, -49 on Wasp Class


Other new NTU-related equipment included [2]:
 
  • SPS-64 navigation radar
  • SLQ-34 electronic warfare
  • SRQ-4 data link for SH-60 helicopters
  • SYS-2 Integrated Automatic Detection and Tracking (IADT) system
  • SYR-1 telemetry receivers (missile in-flight position data)
 
All of these new pieces of equipment were to feed directly to the NTDS (Naval Tactical Data System) combat system, the combat management system equivalent to Aegis.
 
The main improvement offered by NTU was the ability to time-share the few SPG-51 illuminators so that multiple missiles could be controlled by a single illuminator.  In addition, the NTU ships Kidd and Scott demonstrated cooperative engagement capability (CEC) during tests in 1989 using Link 11.
 
SPG-51 Illuminator


As it happened, the NTU upgrades were applied to the 4-ship Kidd variant of the Spruance class, USS Mahon, and the Leahy class.  Elements of NTU were applied to USS Long Beach but it is unclear whether the entire, formal NTU upgrade was applied.  USS Texas, CGN-39, was retired in the midst of its NTU upgrade.  NTU would have made the Virginia class cruisers quite formidable. 
 
NTU, when it first came out, was generally considered superior to Aegis which would spend quite some time working out its bugs, as documented in ref[1].  See the side note at the end of this post for a more detailed description of Aegis’ early problems. 
 
In the event, the Cold War ended shortly after NTU came to fruition and the resulting budget restrictions led to fierce competition between NTU and Aegis for funding.  Recognizing the teething problems of Aegis and the fact that many believed NTU to be a viable (superior, at the time) and hugely cheaper alternative, the Navy decided to, literally, sink the entire Spruance class to eliminate the possibility of a Spruance-NTU fleet threatening Aegis funding.
 
 
NTU Alternate History
 
Where would NTU have gone in its subsequent development?  It is fascinating to contemplate the course of US naval history had NTU been the winner of the combat system ‘war’.
 
One can only imagine the altered path of ship development if the Virginia-NTU and Spruance-NTU had come to pass.  It is likely that the compromised Ticonderoga class (10 lbs of ship in a 5 lb can) would never have come about and the Burkes might have, initially, been designed as the pure AAW ships they always should have been.  This could have given us two focused ship classes: the ASW Spruances and the AAW Burkes instead of trying to make the Burkes a do-everything design.  One could imagine that, having specialized ASW and AAW destroyer classes, a true cruiser class, with an emphasis on offensive firepower, might have replaced the Virginia class instead of the badly compromised Ticonderogas.
 
As for NTU, itself, it is likely that, as radar development progressed, the conventional lattice radars would have given way to something akin to the TRS-3D/4D, rotating panels.  This would have been a hugely significant development in that it would have resulted in reduced size, reduced complexity, no alignment issues, reduced weight, reduced top-heaviness (stability) issues, and less utility demands in all subsequent ship designs.  Arguably, it would have produced more resilient radar setups by allowing multiple units, each providing 360 degree, and taking up far less external space and internal volume than Aegis flat panel arrays.  In short, the follow on ship classes would have been cheaper, simpler, and more combat resilient than what the Navy actually developed.
 
The one drawback would have been reduced maximum range, however, given the close range encounters that I believe most likely to occur in modern combat, much of Aegis’ performance claims are have been rendered moot.  Remember that Aegis was developed to counter high altitude, massed bomber and missile attacks.  For that, maximum radar range was required and, thus, the development of Aegis was understandable.  However, that requirement was fairly quickly abandoned in favor of low level attacks and NTU would have been equal or superior in that case.  Further, as it turns out, current advances in radar technology have seen small, rotating flat panel radars with claims of range equaling or exceeding the Aegis SPY claims.  Whether any of those claims are accurate is, of course, unknown.
 
In short, Aegis imposed all manner of severe penalties on the Navy and subsequent ship designs.  NTU might well have avoided most/all of those.
 
 
Aegis Cost
 
One of the main disadvantages of Aegis was that it was hideously expensive for the time (still is!).  The CIMSEC report makes note of the high cost of Aegis development and fielding. 
… [Aegis] critics noted the cost of fielding Aegis was consuming much of the Navy’s budget for engineering development. At the same time, ADM Zumwalt was committed to replacing the Navy’s World War II-era surface escorts which were still in service. To make this escort replacement program affordable, ADM Zumwalt planned to asked Congress to fund a “high-low” mix of ships, which featured low capability, less expensive escorts for convoy protection and high capability, higher speed escorts for work with carriers. The projected high cost of Aegis made ADM Zumwalt’s task of obtaining funds for large numbers of both “high” and “low” capability ships just that much more difficult.
 
At that stage ADM Zumwalt considered cancelling the whole project. He was angry because there was no AAW development plan to integrate the various ongoing AAW projects, and he correctly anticipated that Congress would resist funding sufficient numbers of an expensive, nuclear-powered Aegis ship.[1]

USS Long Beach was considered for an AEGIS conversion but the $800M (then year dollars) cost was prohibitive.[1]
 
NTU, in comparison, used modifications of existing radars and required no great redesign of ships in order to accommodate it and certainly did not require that a new class of ship be built just to ‘hold’ it.
 
 
History’s Judgment
 
Some might argue that even if Aegis was not all it was claimed to be, initially (what is?), it has now developed into the most advanced radar-combat system in the world.  However, this is simply not true.  As mentioned, Aegis is degraded fleet wide and this is, apparently, a permanent condition.  The degree of degradation is unknown as is the actual capability of the system since it has never been tested under realistic conditions.[3]
 
Recent events have also demonstrated that Aegis’ claims far exceed its actual capabilities as the entire USS Mason incident demonstrated (see, “Yemen Missile Attacks”).  The Navy has claimed to have shot down some drones and missiles recently, related to the Israeli-Hamas conflict, but, again, no details have emerged.
 
History also notes that conventional, rotating radars have become quite advanced with manufacturers claiming performance equal to or exceeding Aegis.  Of course, manufacturer claims are invariably greatly exaggerated.  Still, to those who would suggest that all the pain and cost of Aegis at least led us to a point we could not have otherwise reached, I would point out that current hybrid, rotating panel radars prove we could have reached this same point without going the Aegis route.
 
 
Conclusion
 
This post is emphatically not a debate about which system, NTU or Aegis, was or would become the better system.  As it turns out, Aegis has never lived up to its full hype.  The system is so complex that it is perpetually degraded, fleet wide, as stated by the Navy.  Whether that degraded state is superior to what would have been a modernized NTU system is, as I stated, unknown and not the point of the post.  The point of the post is that Aegis imposed heavy costs and penalties on the Navy by eliminating an entire class of the best ASW destroyer the world has ever seen just to ensure that Aegis had no funding competition.  In addition, Aegis permanently altered the course of Navy ship design and force structure for the worse.  That is the true cost of Aegis.
 
Aegis also ushered in the continuing era of unworkably complex technology which now infests our ships.  Far too many ship systems are beyond the ability of Navy technicians to maintain and repair.  In short, the systems are not combat-resilient.  On paper – or when they have been exquisitely tweaked by Ph.D. manufacturer tech reps – the capabilities are impressive but in real life they fall well short.  For example, in the early years of Aegis, the systems were supported by on-board crews of manufacturer’s tech reps but, as time went by, the tech reps left and Aegis fell into a degraded state as documented in a past Proceedings article by an Aegis ship captain.
 
Even if one were to stipulate that Aegis would have been theoretically superior to NTU, the question has to be asked whether it is better to have a theoretically superior Aegis that is perpetually degraded and impossible to repair at sea or a theoretically lesser NTU that routinely works at 100% efficiency and effectiveness?
 
It is also important to note that the strengths of Aegis were long range, high resolution sensing which was a desirable characteristic when facing large, high flying Soviet bombers but today’s threats are sea-skimming missiles in short range (horizon) engagements for which NTU would have been well suited.
 
All things considered, it appears that NTU may well have been the better path.  Of course, hindsight is 20/20!
 
 
 
_________________________________
 
As a related side note, Aegis performed poorly in its early years.  For those interested in the early trials and tribulations, here is an excerpt from a CIMSEC report.[1] 
In 1983, the newspaper headline war heated up again. CG-47 was put through qualifications trials that April. That summer, Representative Denny Smith (R-Oregon), a frequent critic of high-cost military procurement programs, alleged that CG-47’s Aegis combat system had failed operational evaluation. His criticisms were echoed in the Senate by Gary Hart of Colorado, a candidate for the Democratic Party’s nomination for President. As Senator Hart told The Wall Street Journal, “Do we have a testing and reporting system that is fundamentally dishonest?” To head off speculation, the CNO acknowledged that there had indeed been software system failures in the April trials and he pledged further tests in September.
 
After the September 1983 tests, both Watkins and Secretary Lehman wrote to Representative Smith, assuring him (as Lehman did on 11 October) that “Aegis is the most carefully tested combat system ever built.” But Smith did not stop his criticism of Aegis. That winter, he found an ally in Senator Charles Grassley (R-Iowa), a member of the Senate Armed Services Committee. In February 1984, Grassley grilled Secretary Lehman and CNO Watkins on CG-47’s performance. The Navy Secretary accused Grassley of “grandstanding” and said that CG-47 was performing splendidly off the Lebanese coast in her first tour overseas. One week later, unnamed Pentagon and Congressional sources told The Washington Post that the Under Secretary of Defense for Research and Engineering had informed the Secretary of Defense that Aegis had serious design problems, and the Secretary of the Navy admitted to reporters that “actual missile kills … have not been that impressive.” At the same time, Secretary Lehman officially (and privately) directed PMS-400 to supervise “a fully challenging test series,” which it did with CG-47, April 23-29, 1984, near Puerto Rico.
 
ADM Watkins praised the results of the trials at a public press conference, and the May 1985 Naval Institute Proceedings carried a glowing description of the Aegis system and also praised the performance of CG-47 during the ship’s tour of duty off of the Lebanese coast the previous fall. A later issue of the same journal, however, carried a long letter from an officer who claimed that the ability of CG-47’s radar to monitor contacts against the backdrop of the Lebanese coast had been exaggerated. The ship had been approached by a light plane while patrolling near Beirut’s harbor, and, by his account, CG-47 never detected it. The question of Aegis’ operational performance was therefore left somewhat unresolved.[1]

 
________________________________
 
[1]CIMSEC, “The Politics of Developing The AEGIS Combat System, PT. 2”, Thomas C. Hone, Douglas V. Smith, and Roger C. Easton, Jr., 2-May-2023,
https://cimsec.org/the-politics-of-developing-the-aegis-combat-system-pt-2/
 
[2]Capt. Michael C. Potter, USNR, Electronic Greyhounds, The Spruance-Class Destroyers, Naval Institute Press, 1995, ISBN 1-55750-682-5, p.172-4
 
[3]Note that there were tests in Aegis’ very early development (after serious real world problems were revealed) that claimed to be extensive and realistic but the conditions of the tests are unknown and the Navy has a well earned reputation for lying about such matters.  Further, the tests were against very early missiles now multiple generations removed from today’s threats.  The testing has not been repeated against today’s threats.

22 comments:

  1. "As for NTU, itself, it is likely that, as radar development progressed, the conventional lattice radars would have given way to something akin to the TRS-3D/4D, rotating panels. "

    The above describes PAAMS as implemented on the RN Type
    45.

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  2. Doubling a radar’s range requires 16x the power, so the cost of buying “too much” radar is extreme before even considering reliability, etc.

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  3. I love this blog. I do. It's insightful and delivers high quality analysis.

    I just wish that I didn't feel like I'd been punched in the gut, kicked in the teeth and that my dog had just been run over after reading the posts. What the Navy has done to itself is painful to read about.

    Here's my Christmas wish: Let ComNavOps run the Navy for a year and clean house!

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    1. "I just wish that I didn't feel like I'd been punched in the gut, kicked in the teeth and that my dog had just been run over"

      You've got all the elements of a country song! Thanks for the Christmas wish! I'm honored that you enjoy the blog. I'll keep trying to do my best.

      Delete
  4. Before NTU and Aegis I used to like to go to open houses at Pearl Harbor during the late 70s and early 80s when I was young. Information on warships was in print - Janes Fighting Ships, Proceedings, Norman Polmar's book. I would question Navy personnel on how the various systems worked. I was surprised when I learned that the number of targets a ship could engage was limited by the number of directors it had.

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  5. Borrowing this from https://www.key.aero/comment/918101#comment-918101

    "NTU was not quite equivalent to Aegis. The rotating search radars of other missile systems were not nearly as precise as the SPY- 1 of an Aegis system. They could not, then, control slaved illuminators. Instead, the illuminators of the modified systems had to be coached toward the target, for which they then had to search before locking on. That took some time, so a modified version of the earlier Tartar could not quite match Aegis firepower. Moreover, as the Soviets fielded faster lower-flying missiles such as SS-N-22 (Moskit), available reaction time shrank dramatically. The rotating search antenna of an NTU ship would get only a glimpse of such a missile as it approached, whereas the fixed, electronically scanned SPY-1 of an Aegis, which was staring at the horizon all the time, was much more likely to detect the weapon and then to track it precisely enough to engage. Aegis probably would not get multiple shots at such a target, but it had a much better chance of seeing it in the first place. Too, the tight integration of search and fire control functions in Aegis made for much faster reaction to a nearby target. However, in the 1980s, when the main threat was massive Soviet stand-off missile attacks, that distinction was not vital. That changed after the collapse of the Soviet Union, when the only remaining important antiship threats were sea-skimming missiles such as Exocet."

    One way I've heard it described is Aegis is wide angle and NTU was focused. Aegis could 'see' the big picture and assign targets to the other ships through the CEC. The NTU could spotlight and refine the data and share it with Aegis.
    The USN dumped the older ships due to going to gas turbines except in the nukes. The take up less space, smaller crews, modular.

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    1. Aegis was, IN THEORY, superior to NTU. However, in practice, Aegis was inferior, initially, due to a multitude of problems as outlined in the side note and referenced article. Over time, Aegis solved those problems but, had we gone with NTU, it too would have steadily improved. The NTU path would have wound up being at almost the exact same capability as Aegis, today.

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  6. The book "Electronic Greyhounds" which you justly recommended writes also about the Aegis cruisers. The book is very positive about them in general. As for the time spent by Ticonderoga near the Lebanese coast and not detecting a light plane as mentioned in your side note the book says (page 197) that "Ticonderoga was far offshore at the time, and the aircraft was probably below the SPY1A horizon" . I am not saying that you are wrong and the "probably" is not proof, I just would like to know what to believe ?

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    1. Note that the author didn't research Aegis like he did the Spruance. He was also working from a perspective of today, not the initial period of Aegis development.

      The CIMSEC report and excerpt clearly prove that Aegis had early problems. That's just a simple statement of fact.

      This doesn't mean that Aegis is worthless. Far from it! After many years of ironing out problems, Aegis became effective (not withstanding the permanent degradation issue I've discussed).

      NTU was superior, initially. As Aegis developed, it eventually surpassed NTU since NTU development halted.

      Delete
  7. What does this say about Wayne E. Meyer? Was he truly a great system engineer or just another shovel money guy? No system engineer that I respect would allow crappy testing.

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    1. There is very little publicly available information about the early days of Aegis testing so I can't pass judgement. I do note, however, the human tendency to push forward on something you believe in while vowing/assuming you'll fix any problems later ... just keep the project moving forward. Whether this is what happened, I don't know.

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  8. "Aegis also ushered in the continuing era of unworkably complex technology which now infests our ships."

    Root problem is the nation's technological competency is degrading as less and less bright students study STEM. Defense industry relies heavily on civilian tech base.

    Why? with even more complex system on type 055, China doesn't have similar problems? It has dual band radars plus long wave radar mount on side (vs antenna of type 052) for detecting stealthy fighters. Manage dual bands (X and S) in same vast plus other hardware and software require very high tech competency. Look Huawei's 5G communication infrastructure products, you would not be surprise advancement of their military communication (radar, etc. combat system is in same tech tree).

    Need to encourage more bright students to study STEM than learn to be lobbyists. Talking patriotism is useless, the nation needs high tech!

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    1. This entire comment is completely unfounded. Our technology is the most advanced in the world. In fact, the point in the post was that it is too advanced for Navy technicians to maintain.

      There is absolutely no reason to believe that China's technology works any better and is any easier to maintain than ours.

      You have a fixation on STEM and I've demonstrated that we have all the tech students we need. Our tech industries are not crying for more students and our technology is extremely advanced.

      Stop pushing unfounded beliefs about STEM and stop claiming China's technology is somehow superior unless you have access to actual Chinese military testing and usage reports ... which you don't.

      Delete
  9. How do we know that, "China doesn't have similar problems"? I've not seen any reliable information on China's problems or lack thereof.

    I would like to know how the European EMPAR and S1850 combinations are working on their Horizon AAW destroyers and other ships. If they are cheaper and more reliable than AEGIS, perhaps USN should look at going that route.

    Why did the USN take a decent GP frigate (the FREMM) with ASW capability that is needed, and convert it to an AEGIS platform without enough missile cells to be a significant AAW player? The only reason I can see is for the Connies to be cheaper (and far less effective) numerical replacements (20 versus 22) for the Ticos that the USN is itching to get rid of.

    Why not use them for what they are, ASW and ASuW platforms, two places where USN comes up woefully short? Go with 32-cell VLS per the Connie or FREMM FBNW design. Carry a mix of Standard, NSM, ASROC-VL, and ESSM quad-packs. Go with the 76mm STRALES gun forward and either a second 76mm or a 57mm popgun aft, depending on weight considerations. Have P&S Rolling Airframe Missile and Phalanx systems. Reduce superstructure by cutting back somewhat on habitability (but keep gym/workout area) and moving things down form superstructure to hull (like CIC, following the RN model). If you can make the weight work, add a S1850 long range radar aft plus EMPAR on the main mast (the Horizon layout).

    I realize that I may be trying to cram too much firepower and electronics for the weight to work. I did list firepower and electonics/sensors as my two primary considerations. I'd try to get rid of as much superstructure and lower as many things into the hull to make it work.

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  10. Note that a true FREMM cannot be built at Marinette, because with the sonar dome (deleted on the Connies) the FREMMs draw too much water to go through the Welland Canal. I'd tell Fincantieri to find a yard on the east or west coast to partner with, and I'd give Marinette and Austal contracts for mine countermeasures vessels, ASW corvettes, and patrol boats to build a littoral force that would actually be of use in littorals and choke points.

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    1. As part of the August '23 Euro 1.5 billion mid life update of the four Horizon AAW frigates the S1850 L-band will be replaced by the new AESA GaN 12 rpm? SMART-L MM/N with its 2,000 km range in TBM starring mode and the EMPAR with the C-band 60 rpm GaN Kronos Grand Naval radar on the Italian Horizons

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    2. "As part of the August '23 Euro 1.5 billion mid life update..."

      I actually meant to type SMART-L rather than S1850. And the GaN Kronos seems from the literature to be more of a mid-life upgrade to the EMPAR. So just go with both from the start. I'm sure an order of 20-40 units for the USN would drive the price curve down quite a bit.

      Particularly given the AEGIS reliability issues, I really like the idea of having two different sets of eyes spread around a task group.

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    3. "SMART-L MM/N"

      That is a gigantic radar! As I'm sure you know, that claimed 2000 km range is for detection of the easiest to detect object not an actual stealthy or even semi-stealthy aircraft or missile. Further, the unit seems optimized for high altitude ballistic missile detection rather than horizon range, sea-skimming, saturation attacks.

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    4. Would not classify the SMART-L MM/N as gigantic radar, its large, have seen the antenna weight quoted at 9 metric tons and its fitted to the De Zeven Provinciën-class frigates during their MLU which only 6,000t ships as well as the larger 7,500t Horizon.

      Whether true or not hinted that the L-band SMART can track stealth fighters, to track stealth fighters you need a long waveband radar, longer than any part of aircraft eg the stabilizer (no stabilizers on the B-2 or B-21), why China and Russia use UHF and VHF radars due to ability to track stealth fighter aircraft, Lockheed also chose a UHF radar for MEADS as is the AN/APY-9 used by the E2D.

      For max horizon range, sea-skimming, saturation attacks you need short waveband radars eg X-band, which give much higher discrimination needed for missile targeting and tracking plus its ability to stay attached to the sea surface beyond the horizon. The 90's NATO Anti-Air Warfare System (NAAWS) study by Johns Hopkins University APL recommended fit of both L and X-band radars.

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    5. "Would not classify the SMART-L MM/N as gigantic radar"

      I would! It's 28 × 13 × 14 ft and 7800 kg. By comparison, my current favorite general purpose radar is the TRS-3D/4D which is 575 kg, some 13x smaller by weight!

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    6. We are talking at cross purposes, they have totally different capabilities, the SMART-L MM/N is a long range volume search radar with 2,000 km range for tracking a/c and TBMs in starring mode for AAW frigates and destroyers whilst the C-band TRS-4D FP is as you say a general purpose radar with a quoted instrumented range of 250 km and for fighter a/c approx 110 km.

      Delete
  11. A few links on the NTU and the Aefis and one really interesting point on the first Aegis ships.

    Here is lInk recording the Biddle getting the NTU

    https://ussbiddle.wordpress.com/a-grand-old-lady-gets-ntu-24/

    One thing that jumps out at me is this - that the NTU started with the brand new AN/UYK-43 while the Aegis was introduced with the older AN/UYK-7.

    "The processing power of the AN/UYK-43 by itself far exceeded the AN/UYK-7 computer systems in production on many of the AEGIS platforms"

    From this positive argument for the Aegis link

    https://cimsec.org/not-fathers-aegis/

    It seems the AN/UYK-43 was not added to the Aegis till so called Baseline 4 on CG65/DG51 in other words 1991. If you read the technical specs of the AN/UYK-43 it is was a profound jump in computing power (below on that). In any case the real missing data point I suppose would than have been a comparative test of KIdd class and a post Baseline 4 Aegis ship in the the early 90s

    https://vipclubmn.org/cp32bit.html
    https://apps.dtic.mil/sti/tr/pdf/ADA188056.pdf


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